Forging

We specialize in producing high-strength, reliable forged components for critical applications. Our forging processes transform metal into superior parts with enhanced grain structure, mechanical properties, and structural integrity. We handle a versatile weight range, from precision smaller parts to substantial components.

Our processes include:

Open Die Forging: Ideal for large, simple shapes and custom designs. We skillfully manipulate metal under hammers or presses to achieve the desired form and properties, offering exceptional flexibility for unique or large parts.

Closed Die Forging (Impression Die): For high-volume production of complex, near-net-shape components. This process offers excellent dimensional accuracy, reduces material waste, and improves mechanical properties through controlled grain flow.

Seamless Rolled Ring Forging: Manufacturing of robust rings from a few inches to several feet in diameter. This process is ideal for applications in bearings, gears, flanges, and aerospace components.

Technical Capabilities & Equipment

Forging Capacity:

• Weight Range: We forge components from 5 kg up to 150 kgs, covering a broad spectrum of industry needs.

• Materials Expertise: Forging of carbon steels, alloy steels, stainless steel, and non-ferrous metals like aluminum and copper alloys.

Support Services:

• Full In-House Support: From initial saw-cutting of billets to final machining and heat treatment, we control every step of the process to ensure quality and consistency.

Quality Assurance & Performance

• Material Traceability: Rigorous control and documentation from raw material to finished forged part.

• Non-Destructive Testing (NDT): Advanced testing methods including dye penetrant inspection to ensure internal and surface quality.

• Performance Validation: Parts are validated for critical properties including tensile strength, impact resistance, and microstructure, complying with international standards (ISO, ASTM, AMS).

Why Choose Our Forging Services?

• Superior Part Strength: The forging process aligns the metal's grain flow to the shape of the part, resulting in increased impact and fatigue strength.

• Material Efficiency: Our precision processes, especially closed die forging, minimize material waste and secondary machining requirements.

• Proven Reliability: Forged components are known for their structural integrity and reliability in the most demanding environments.

• Industry-Specific Expertise: We serve sectors that demand the highest performance, including oil & gas, heavy engineering, automotive, aerospace, and defense.

Partner with us for forged components built for performance and durability.